zhengzhou huaqiang heavy industry technology co., ltd.
NPK Fertilizer Production Machines Manufacturing Base Fertilizer Granulating Machines Manufacturing Base Organic Fertilizer Production Machines Manufacturing Base
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Extrusion Method Double Roller Press Granulating Machine For Indian Market
Introduction to roller press granulating machine
Our DZJ series roller press granulating machine is a new type of equipment developed on the basis of the original double rollers extrusion granulation machine according to the many years of our production experience. Roller press granulator can be widely applied to fertilizer processing, feed production and chemical industry for granulation, production and processing of powder materials.
Specifications of roller press granulating machine
| Model | DZJ-I 1.0 | DZJ-I 2.0 | DZJ-I 3.0 | DZJ-I 4.0 | DZJ-II 1.0 | DZJ-II 2.0 |
| Capacity(t/h) | 1~1.5 | 1.5~2.5 | 2~3 | 3~4 | 1~2 | 1.5~2.5 |
| Power(kw) | 15 | 18.5 | 22 | 30 | 15 | 18.5 |
| Pressure roller Spec | Φ150×220 | Φ150×300 | Φ186×300 | Φ300×300 | Φ150×220 | Φ150×300 |
| Feed size | 0.5mm | 0.5mm | 0.5mm | 0.5mm | 0.5mm | 0.5mm |
| Finished product Spec | Φ2.5~Φ10 | Φ2.5~Φ10 | Φ2.5~Φ20 | Φ2.5~Φ30 | Φ2.5~Φ10 | Φ2.5~Φ20 |
| Speed reducer Model | ZQH350 | ZQH400 | ZQH400 | ZQH500 | special | special |
| Material moisture content | 2％~5％ | 2％~5％ | 2％~5％ | 2％~5％ | 2％~5％ | 2％~5％ |
Working principle of roller press granulating machine
The belt is driven by an electric motor, and the transmission belt is transmitted to a pair of two high pressure rollers with sliding housing through the reducer to do relative work. The two rollers of the DZJ-I extruder interact with the relative work of the open gear, and the two rollers of the DZJ-II extruder is directly driven by two output axes on a special reducer to achieve the purpose of extrusion molding.
When the raw material is processed, they enter the hopper, and are extruded and molded through the high-pressure roller body, and then flow to the broken molding workshop of the lower part of the roller body after demolishing. The driving force of the crushing molding is that the chain wheel of the active roller shaft is driven by the chain to a pair of broken rollers to carry out relative motion, and the broken roller is sieved in the workroom, and the finished particles are out of the machine through the screen to the discharge slot.
Features of roller press granulating machine
1. The roller press granulator is without drying process, room temperature granulation, a molding, less investment, quick effect, and good economic returns.
2. Compound fertilizer on roller extruding and granulating machine power of small reliable operation, no waste discharge, stable operation, convenient maintenance, process layout is reasonable, advanced technology, low production cost.
Advantages of roller press granulating machine
1. Environmental friendly. Reliable motor is used, no three wastes releasing which is environmental protection.
2. Lower energy consumption. There is no drying process. It doesn’t need oil or gas fired, bringing fertilizer investors’ good economic returns with low investment.
3. Making raw materials to fertilizer granules at once time. The roller compactor granulator has higher granulating ratio of over 85%. The granular shape of finished products pressed by double roller granulator is elliptical.
Applications of roller press granulating machine
The double roller press granulating machine is used in chemical fertilizer production line & other products production, such as urea, ammonium nitrate, potassium chloride etc.